Winterizing Your Vacuum Pumps
6 Essential Maintenance Tips
(PresseBox) - As the winter season approaches, safeguarding the performance and longevity of your vacuum pumps becomes a top priority. Cold weather poses unique challenges that can affect the reliability and efficiency of these crucial industrial components. At Busch Vacuum Solutions, we understand the importance of winterization in preventing corrosion, freezing, and other potential damage. In this guide, we’ll share invaluable tips to ensure your vacuum pumps continue to operate optimally during the colder months.
1. Periodic start-ups
Much like a car engine, vacuum pumps left idle, especially in cold weather, benefit from occasional start-ups. This practice ensures the distribution of oil on lubricated components, preventing corrosion. Additionally, periodic warming of the pump helps clear any condensation, further mitigating the risk of corrosion.
2. Oil changes
Lubricating oil can thicken over time, exacerbated by the presence of contaminants. Cold weather can further increase the viscosity of the oil, leading to a higher starting current being required, potentially causing inconvenient power trips. Consider servicing your vacuum pump, including an oil change, before anticipated cold weather or a shutdown. Changing to fresh oil at the end of a season removes contaminants, providing superior protection to lubricated components. Certain special vacuum pump oils are also available with improved corrosion resistance and can help you to protect your vacuum pump during wintertime.
3. Coolant
For pumps with coolants, such as our COBRA dry screw vacuum pumps, annual coolant changes are recommended to prevent degradation that may impact the fluid’s ability to prevent freezing. Opt for certified premixed coolant with known performance properties, concentration and corrosion protection.
4. Water-cooled pumps
In pumps directly cooled with water, ensure continuous water flow during cold weather to prevent freezing. Draining the water from the pump during extended periods of inactivity, especially in sub-zero temperatures, is good practice to avoid potential freezing and subsequent damage.
5. Insulation and heat tracing
It's important to regularly inspect the condition of lagging materials that provide heat insulation to vacuum pumps and associated pipework. Look for signs of damage, wear, or moisture ingress, and confirm secure installation. Pay special attention to areas where lagging may have been removed for maintenance or where accidental damage could occur. For systems with heat tracing, ensure it functions correctly. Consider using a thermal imaging camera to identify hot spots, especially if heat tracing is absent. Note that meaningful thermal imaging results without heat tracing require the contents to be hotter than the ambient temperature.
6. Filtration maintenance
Regularly check and empty filtration systems that collect water to prevent freezing-induced cracking. Those with polycarbonate bowls can be especially brittle and prone to cracking. Ensure water-separating filters are emptied before any shutdown to avoid complications during inactive periods.
Proactive winterization measures are crucial for maintaining the reliability and efficiency of your vacuum pumps, ensuring your equipment is well-prepared to tackle the challenges of the winter season. Don’t let the cold compromise your operations – safeguard your investment with our expert maintenance tips.
Busch Vacuum Solutions is one of the world’s largest manufacturers of vacuum pumps, vacuum systems, blowers and compressors. The extensive product portfolio includes solutions for vacuum and overpressure applications in all industries, such as chemicals, plastics, semiconductors, medical technology, and food. This also includes the design and construction of tailor-made vacuum systems and a worldwide service network. The Busch Group is a family business that is managed by the Busch family. More than 8,000 employees in 110 companies in over 45 countries worldwide work for Busch. Busch is headquartered in Maulburg, Baden-Württemberg, in the tri-border region of Germany, France and Switzerland. Besides Maulburg, Busch manufactures in its own production plants in Germany, Switzerland, the USA, the United Kingdom, France, the Czech Republic, Korea, Romania, India, Vietnam and China. Pfeiffer Vacuum, a large vacuum pump manufacturer based in Middle Hesse, is also part of the international Busch Group. The Busch Group has an annual consolidated turnover of over 1.6 billion Euro.
Unternehmensinformation / Kurzprofil:
Busch Vacuum Solutions is one of the world’s largest manufacturers of vacuum pumps, vacuum systems, blowers and compressors. The extensive product portfolio includes solutions for vacuum and overpressure applications in all industries, such as chemicals, plastics, semiconductors, medical technology, and food. This also includes the design and construction of tailor-made vacuum systems and a worldwide service network. The Busch Group is a family business that is managed by the Busch family. More than 8,000 employees in 110 companies in over 45 countries worldwide work for Busch. Busch is headquartered in Maulburg, Baden-Württemberg, in the tri-border region of Germany, France and Switzerland. Besides Maulburg, Busch manufactures in its own production plants in Germany, Switzerland, the USA, the United Kingdom, France, the Czech Republic, Korea, Romania, India, Vietnam and China. Pfeiffer Vacuum, a large vacuum pump manufacturer based in Middle Hesse, is also part of the international Busch Group. The Busch Group has an annual consolidated turnover of over 1.6 billion Euro.
Datum: 16.01.2024 - 09:15 Uhr
Sprache: Deutsch
News-ID 698419
Anzahl Zeichen: 4743
contact information:
Contact person: Florian Held
Town:
Maulburg
Phone: +49 (0)7622 681 3376
Kategorie:
Tradeshows
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"Winterizing Your Vacuum Pumps"
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